Optimize Service

Most plants lose significant value through poor control strategy and loop performance. Our Optimize Service is a project-based, phased engagement that converts Process Control improvements into measurable business value such as yield, energy, throughput, and uptime.

The Optimize Service is right for your site if:

01

Residence time in reactors and vessels has a direct impact on costs and profit.

02

Control improvements can boost yield and chemical efficiency.

03

A 10% reduction in steam and power use measurably reduces your energy costs.

04

Reducing variability in throughput and quality improves volumes and margins.

05

Predictability of downtime is critical for maintenance and turnaround.

Three phases

Assessment & Gap Analysis

Phase I

Value estimation and scoping

Unit Operation Performance baseline

Identify control strategy improvement opportunity

Quantify potential and realizable value

Resource availability and feasible timeline

Design & Implementation

Phase II

Control strategy commissioning

Control loop block diagram for all required loops

Unit-wide fine tuning of existing loops

Local integration consultation and commissioning support

Monitoring & Value

Phase III

Measure the gains, sustain the value.

PlantESP cleanup, revalidation & asset prioritization

Bad actor identification & tuning support

Track Unit Operation KPIs vs. baseline; quantify realized value

How the engagement unfolds

Phase I: Assessment & Gap Analysis

Baseline, value sizing, control strategy proposal

6-8 weeks

Phase II: Design & Implementation

Control loop block diagram, commissioning, fine tuning

2-3 months

Phase III: Post-commission Monitoring

Stabilization, tuning support, KPI and value tracking

6 months