Power & Utilities

How Control Station Brings Solutions To The Power & Utilities Industry

Like most process segments the Power & Utilities sector spans a wide array of businesses, ranging from vastly different approaches for electrical power generation, storage and distribution to the essential treatment of water and waste. Common elements that link these diverse sectors are their collective pursuit for improved reliability and their continued reliance on PID-based control. As the dominant regulatory control technology the PID controller provides an effective means for maintaining safe, efficient process operations. When equipped with appropriate capabilities for monitoring, analyzing and optimizing the means of production, Power & Utilities companies have been shown to gain advantages that are both significant and sustainable.
Power & Utilities

Process Considerations

A key to success for any power plant is maintaining consistent steam quality. Steam variability can result an increase in heat rate and damaging effects such as water hammer. An optimized regulatory control layer can deliver consistent production performance and protect valuable infrastructure.

While load changes are commonplace their impact can vary widely. And depending on PID settings those everyday occurrences can serve as a destabilizing force. Upsets that are not effectively controlled can negatively impact everything from plant safety and output to efficiency and emissions.

Whether planned or unplanned, downtime is something every manufacturing facility strives to avoid. Maintenance windows are managed tightly to minimize downtime and to ward off the possibility of costly unplanned outages. Properly tuned controllers reduce the wear and tear that leads to downtime.

Power & Utilities

Our Experience

Our technologies are widely deployed across the Power & Utilities sector, and our expert engineers bring years of direct experience working in this and related process industries. Our value is based on a broad understanding of critical power generation processes and on deep domain knowledge of PID-based controllers.

01

Monitoring
When process dynamics evolve slowly it can be difficult to know when those changes impact performance. With its ability to proactively identify and isolate mechanical, interaction and tuning issues, PlantESP equips production staff with valuable details along with the advance warning they need to maintain optimal control.

02

Tuning
Tuning software has a long history of underperforming in the Basic Materials sector. LOOP-PRO is different. It is industrial-grade technology that’s unique in its ability to address both long Dead-Time and oscillatory processes. It makes the tuning process faster and more consistent which are keys to success for any manufacturer.

03

Education & Training
Regular tuning of PID controllers has been proven to improve plant performance, but for many in the Basic Materials industry control loop tuning is a manual effort with hit-or-miss results. We’re experts in PID control and can share a simple, repeatable method for optimizing loop performance during each phase of production.
CONTROL STATION'S SOLUTIONS

Our Products & Services Help You Achieve Your Process Control Goals.

PlantESP
MONITORING
PlantESP
PlantESP proactively monitors control loop performance on a plant-wide basis.
LOOP-PRO
TUNING
LOOP-PRO
tune your facility’s most dynamic and challenging PID control loops for optimal performance.
LIFECYCLE SOLUTIONS
SERVICES
LIFECYCLE SOLUTIONS
We work with you to fill in the staffing gaps, skills, experience and tools.
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