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Control Station

Our Products & Services

Control Station offers advanced software solutions for optimizing process control and helping businesses improve operational efficiency and reduce costs. Our products include real-time monitoring tools and data analytics services designed to enhance decision-making
PlantESP
FULL PLANT SOLUTIONS
PlantESP
PlantESP enhances industrial process performance through real-time monitoring and analytics, enabling users to optimize control strategies and maximize resource utilization for improved productivity and cost savings.
PlantESP Products
LOOP-PRO
TUNE SPECIFIC PROCESSES
LOOP-PRO
Industrial-grade PID controller tuning software accurately models and tunes noisy, oscillatory, and long Dead-Time processes that are common in real-world industrial applications.
LOOP-PRO Products
Digital Lifecycle Solutions
Your Optimization Partner
Digital Lifecycle Solutions
Consultation services help you optimize processes through data-driven insights, assisting organizations in enhancing performance, minimizing operational costs, and improving efficiency throughout the entire asset lifecycle.
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Process Control Training & Workshops
Educational Services
Process Control Training & Workshops
Training & Skills Development Workshops – Empower your organization with the knowledge and skills needed to diagnose issues, optimize performance, and effectively implement data-driven strategies across all operational areas.
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“While some control problems are visible to the naked eye, many others can only be discovered with the assistance of advanced analytics available in a comprehensive CLPM solution.

Brad Malik

Senior Process Controls Engineer, Rio Tinto Kennecott

Metals & Mining

Founded over 150 years ago, Rio Tinto is among the largest mining enterprises in the world. The strength and scale of the company provides the opportunity for the operations team to explore innovations for improving the extraction of commodity materials, while accelerating both asset decarbonization and sustainable practices. 

“We have better visibility of the performance of our control loops and therefore the processes.” 

Chris Christie

Refinery Process Control Lead, Cargill

Food & Beverage

How Cargill Achieves Sustainable Process Optimization

To better maintain the gains from Cargill’s process optimization initiatives, a control loop performance-monitoring and advanced diagnostics solution was needed. Christie and his team led an evaluation, selection and pilot proof of concept for options, and now are rolling out PlantESP to more than 70 of Cargill’s manufacturing sites worldwide.

“While traditional CLPM tools have proven helpful in assessing the performance of basic loop operations, state-based analytics is showing particular value within more complex systems.”

Chris Christie

Refinery Process Control Lead, Cargill

Oil & Gas

State-Based Control Solutions
for Complex Systems

More sophisticated CLPM tools have emerged in recent years now incorporate state-based analytics capable of distinguishing a process’s many and unique operating states. They develop and apply multiple operating profiles, or operational states, that can be dynamically applied to a control loop’s performance metrics.

The availability of Control Station’s Digital Lifecycle Solutions, which engages process control specialists collaboratively with on-site personnel, was a favorable concept and a tipping point for Ajinomoto’s business.

Meg Lashier

Senior Process Controls Engineer, Rio Tinto Kennecott

Food & Beverage

MSG Process Plant Improves Performance with a Dash of Expert Optimization Services

The partnership between Ajinomoto and Control Station has extended the time efficiency and overall effectiveness of internal company engineering resources, and it has helped the team gain greater insights into plant performance than were previously possible.

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70

+
Countries
We currently support installations in 73 countries

800

+
Plant Locations
Over 800 production facilities rely on our solutions

50

%
Fortune 500
Half of the Fortune 500 manufacturers are customers

Industries & Areas of Expertise

Control Station is the leading independent provider of process analytics and optimization solutions. We have the people, processes and tools needed to empower you to achieve your business-critical process control objectives.

Academics
Academics
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Basic Materials
Basic Materials
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Chemicals
Chemicals
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Food & Beverage
Food & Beverage
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Oil & Gas
Oil & Gas
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Power & Utilities
Power & Utilities
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Connect with our team to learn how our people, processes and technologies can help you optimize.

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