Common Industrial Applications of P-Only Control

Effective Disturbance Rejection
“When your only tool is a hammer, every problem looks like a nail” – a concept attributed to Abraham Maslow. Such can be the situation with process control and the PID controller. For decades practitioners have applied the PID to tackle the majority of challenges related to process control. Fortunately for practitioners the PID is more like a Swiss Army Knife as it can take different forms. The focus of this post is on a pair of applications of P-Only Control – or Proportional-Only Control.

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How Can I Correct for Noise Using External Filters?

Choices, choices. In the realm of process control practitioners are regularly forced to choose between competing options. Consider a PID control loop: Should it be tuned for faster disturbance rejection or tighter Set Point tracking? Should the Derivative Term be used or does the PI configuration provide a sufficiently fast Settling Time? And the choices go on and on. In that sense there are multiple choices for filtering noise too – options that provide very different benefits. Fortunately when it comes to filtering for Signal Noise the choice is typically clear.

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How Can I Correct for Noise Using Internal Filters?

Noise is inevitable. To one degree or another it’s evident in the data of most every production process. Sure it can be absent in academic settings and similar lab environments where simulations often generate sanitized data. However, in the real world of industrial manufacturing noise is a factor that cannot be avoided. Failing to account for or manage noise can be a recipe for – well – failure.

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How Does the Derivative Term Affect PID Controller Performance?

Derivative is the third term within the PID. In mathematical terms the word derivative is defined as the slope of a curve. Seen in the context of strip chart data derivative represents the rate of change in error – the difference between the Process Variable (PV) and Set Point (SP). Like the proportional and integral terms within a PID controller, the derivative term seeks to correct for error. Valuable as the third term can be in maintaining effective control, experience suggests that appropriate uses of derivative are not entirely clear.

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