How to Perform a Step Test

Tuning PID controllers is a multi-step process.  While it is important to understand each step in the process, performing the bump test and collecting dynamic data is the most crucial step that generally dictates the outcome.  This post delves into one particular type of test – the Step Test – before introducing other tests commonly used in PID controller tuning.

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Does Tuning a PID Controller Require a Bump Test?

It’s generally accepted that tuning a PID controller requires some form of testing. Whether a step, bump, doublet, or pseudo random binary sequence, the test forces a change to the Controller Output (CO) which drives a response in the Process Variable (PV). The dynamic relationship between the CO and PV provides the basis for modeling a process’ behavior. In turn, the model is converted into tuning parameters corresponding with your controller. All of this is made possible by conducting a simple test. But what if it’s not that simple.

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How Do I Perform an Effective Bump Test?

Bumping a process is a standard requirement when tuning a PID controller – whether you tune manually or with the help of software.  And, either way, applying industry best-practices will save you significant time and money.

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