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PlantESP

Loop Performance Monitoring Solution

Proactively identify control loop performance issues and systematically isolate the associated root-causes.

PLANTESP

Loop Performance Monitoring

Control Station’s PlantESP is a the leading control loop performance monitoring (CLPM) solution. It detects production-related controlissues and facilitates plant-wide process optimization. It enables process manufacturers to improve operational efficiency and to avoid the high costs of unplanned downtime by equipping users with actionable intelligence.

MONITORING SOLUTIONS

PlantESP Features

Architecture
Software Features
Architecture
Easy access and analysis of process data
Metrics
Software Features
Metrics
Purposeful key performance metrics of your operations
Forensics
Software Features
Forensics
Accurately pin point root-causes of poor process control
Reporting
Software Features
Reporting
Customized reports with relevant insights
Alerts
Software Features
Alerts
Receive timely notices of performance changes
Recomendations
Software Features
Recomendations
Guidance for implementing corrective actions
PLANTESP - Loop Performance Monitoring

PlantESP's Powerful Features

SOFTWARE FEATURE

Cross Correlation

A well-established statistical analysis method that makes it easy to determines the lead-lag relationship existing between two  or more PID control loops. Cross Correlation  is an essential tool  for determining the root-cause of controller performance issues, saving significant time and effort for operators of complex production environments.

SOFTWARE FEATURE

TuneVue

TuneVue applies the NSS Modeling Innovation™ to the continuous monitoring, analysis, and optimization of your facility’s PID control loops. It automates the capture of data associated with everyday process changes such as Set Point adjustments before calculating process models and comparing findings with existing tuning coefficients, simplifying the process of tuning your facility’s numerous PID controllers.
SOFTWARE FEATURE

Standard Metrics

Assess PID controller performance with PlantESP’s targeted library of key performance indices (KPIs). Use PlantESP to proactively detect and address negative changes in a range of control loop behavior stemming from mechanical, tuning, and process interaction issues.

SOFTWARE FEATURE

Valve Analysis

PlantESP features advanced metrics for valve analysis, including a unique Stiction KPI that measures both the probability and amount of Stiction. Its Output Distribution metric shows where an FCE operates across its range which is essential for detecting physical constraints such as incorrect valve sizing.
Loop Performance Monitoring

PlantESP’s Full Feature List

Standard Metrics
Easily evaluate PID controller performance with PlantESP’s KPIs. Proactively detect and address common issues that affect process performance and plant profitability.
TableVue
Quickly sort KPIs to spot poor performing loops either within a single unit operation or across your facility. Target a search to match your specific role and responsibilities
PriorityVue
Gain a clear perspective of control loop performance with an enhanced heat map utility. Easily adjust the displayed data based on different KPI for a more complete assessment.
Valve Analysis
Understand valve performance using PlantESP’s unique Stiction KPI that gauges both the amount and probability of static friction along with other important valve metrics.
Cross Correlation
Automate the analysis of lead-lag relationships existing between and among your facility's PID loops. An essential forensic tool that simplifies root-cause analysis.
Spectral Analysis
Streamline the isolation of root-causes by applying PlantESP's intuitive controller frequency analysis utility. Get to problems faster and optimize plantwide performance
TuneVue
Automate the identification and capture of data associated with output changes. Leverage PlantESP's analysis to continuously optimize PID controller tuning parameters.
Interaction Explorer
Explore more than PID tags with PlantESP’s Interaction Explorer. Analyze any tag to identify PID loop relationships and get comprehensive results with Correlation, Spectrum, and Process Data.
State-Based Analytics
Up your facility's loop assessment and optimization game by applying state-based analytics. Dig deeper into the data, and fine tune processes based on conditions that drive productivity.
REST API
Easily integrate PlantESP with PowerBI, Tableau, or other business intelligence platforms using our REST API. Access structured calculation results directly, and incorporate controller performance data into your primary display.

Choose An Options To Fit Your Needs

Control Station offers two distinct versions of PlantESP: the Standard and the Plus. The Standard version provides core features for effective process control and monitoring, while the Plus edition extends capabilities with advanced analytics, enhanced reporting tools, and additional customization options, making it ideal for more complex operational needs and in-depth performance optimization.
  • Standard
  • Popular
    Plus
Standard
Popular
Plus
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Metrics
Standard
Valve Analysis
TableVue
PriorityVue
Forensics
Cross Correlation
Spectral Analysis
TuneVue
Advanced Analytics
Interaction Explorer
State-Based Analytics
Corrective Actions
Reporting
Web Based Reports
REST API
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CONTROL STATION'S SOLUTIONS

Our Products & Services Help You Achieve Your Process Control Goals.

LOOP-PRO Tuner
TUNING
LOOP-PRO Tuner
tune your facility’s most dynamic and challenging PID control loops for optimal performance.
Digital Lifecycle Solutions
SERVICES
Digital Lifecycle Solutions
We work with you to fill in the staffing gaps, skills, experience and tools.

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