Posts Tagged ‘KPIs’
Top Secret: How Regulatory Control Evaluations Uncover Hidden Opportunities for Production Gain
While most technology investments require proof before a purchase can be made, each
production facility has unique attributes for which general industry-wide benefits don’t necessarily apply. A short-term, highly focused evaluation can equip manufacturers with clear financial evidence. Equally important, an evaluation illuminates how the associated KPIs both align with the facility’s annual production goals and allow management to remain on top of progress.
What Relationship Exists Between Loop Monitoring and Predictive Maintenance?
Let’s say you take your car in for an oil change. The oil you select is rated for traveling a distance of 5,000 miles. In all likelihood the technician places a stickeron the car’s front window – a simple reminder of when the oil will be due for another change. In roughly 4 months this routine will be repeated.
Read MoreWhat Should I Look for in Performance Monitoring Software?
You’ve probably heard it referred to as Control Loop Performance Monitoring, Loop Performance Monitoring, Controller Performance Monitoring, or even just Monitoring software. The long list of names aside, the technology is relatively new and it addresses a need shared by most manufacturers. That need is for improved awareness of issues negatively affecting a plant’s control loop performance. The benefits of these monitoring tools range from increases in production output and quality to reductions in energy consumption and waste. While more and more of PID controller monitoring technologies are popping up the question remains: What’s needed in Control Loop Performance Monitoring solution?
Read MoreJuly 28, 2016 – PlantESP Simplifies Issue Awareness and Process Optimization with New Innovations
Growing Base of World-Class Process Manufacturers Contributes to Summer 2016 Release July 28, 2016 – Control Station today announced general availability of the Summer 2016 release of its PlantESP™ control…
Read MoreWhen Profits Are Hidden in Plain Sight
If you drive a car, then you probably benefit from McGard’s products. Their proprietary lug nuts keep automobile tires where they belong – on your car. In fact, McGard is the nation’s leading manufacturer of mechanical anti-theft devices. When market demand outpaced McGard’s production capacity they focused their attention on existing production lines. With the help of PlantESP the engineering team at McGard successfully tapped into opportunities that had been seemingly hidden in plain sight.
Read MoreIs the Harris Index Right for Your Loop Assessment Needs?
Predicting the weather is difficult – just ask a meteorologist. Even with the help of advanced analytics few seem to get it right with consistency – just ask any parent who has dealt with an unplanned snow day. In addition to more advanced tools meteorologists rely on basic measures such as Temperature, Wind Speed, and Atmospheric Pressure. Their continued reliance on these simpler metrics provides food for thought.
Read MoreUsing Average Absolute Error to Uncover Tuning Issues
Using the Oscillation Metric to Uncover Tuning Issues
There’s a wealth of information available in most every data historian. The data can be used to evaluate the performance of a plant’s regulatory control systems in general and to uncover PID controllers that require tuning in particular. Capitalizing on that resource can help manufacturers keep their processes within designated constraints and avoid out-of-spec production.
Read MoreNovember 18, 2015 – Rockwell Automation to Augment PlantPAx with Advanced Diagnostic Technology from Control Station
PlantESP Loop Performance Monitoring Integration with PlantPAx System to Power Loop Analytics and Extend Process Optimization Capabilities October 20, 2015 – Control Station today announced the planned integration of its…
Read MoreSeptember 9, 2014 Integrated Tuning Solution Supports All Industrial Controllers, Incorporates Advanced Diagnostic Tools
Integrated Tuning Solution Supports All Industrial Controllers, Incorporates Advanced Diagnostic Tools September 9, 2014 Control Station today announced the latest release of its award-winning process modeling and PID controller tuning…
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